Bolt with Volt: Tighten up to 104 bolts with only one Li-Ion battery of the new ITH Hydro-DAX V18*
25.08.2020
Fast and mobile: New battery-operated high-pressure pump ITH Hydro-DAX V18 Battery for the use of hydraulic torque wrenches and multi-purpose hydraulic jacks of all brands with powerful 82 V Li-Ion batteries.
Meschede, Germany, August 2020.
High-pressure pump ITH Hydro-DAX V-series is now extended by newly developed Hydro-DAX V18: Powered by strong 82 V Li-Ion batteries for the flexible and mobile use of hydraulic torque wrenches or multi-purpose hydraulic jacks of all brands.
With a weight of only 23,5 kg (45,2 lbs) including hydraulic oil, small dimensions, and a maximum operating pressure of 850 bar (12,330 psi) the Hydro-DAX V18 Battery offers easy handling and fast pressure build-up.
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61. Fast and mobile for service jobs - including load sense technology
The design concept of the Hydro-DAX V18 Battery fulfills the fundamental requirements of a battery tool:
- High performance but low weight for a fast pressure build-up, easy handling, and comfortable transport.
Technical key facts of the high-performance pump include:
- a low weight of only 23,5 kg (45.2 lbs),
- a powerful, brushless, and therefore maintenance-reduced 1.5 kW motor (2.0 hp (E)) and
- high oil flow performance.
The maximum operating pressure of 850 bar (12.330 Psi) is the highest in the market segment.
The innovative load-sense technology increases the RPM of the motor when sensing more load, which leads to constant power output and an efficient battery management.
The features make the multi-staged high-performance pump ideal for service-jobs or for the use in working areas, where power supplies are not available or difficult to access.
Electric or pneumatic power supply lines are not needed, which reduces the set-up time of the equipment. Occupational safety is increased as possible sources of danger are reduced (tripping hazards or damaged power supply lines).
2. Powerful and lasting Li-Ion battery technology
Every delivery includes two powerful and lasting 82 V batteries, based on the latest Li-Ion battery technology and LED load status indicator lights.
Depending on the application and demand users can choose from capacities of 2 Ah, 4 Ah, or 5 Ah.
Exchanging the batteries is designed user-friendly – no extra tools required – by a frontside battery compartment with battery quick-release and electrical safety key.
The high-performance quick charger (110 V or 230 V) with air cooler and diagnosis-function informs users about the battery status and the loading process.
The charging process takes only up to 30 minutes (2 Ah). Backside boreholes offer to mount the charger vertically on a wall.
3. One of a kind: Digital gauge displays torque and pressure
Additional developments include a new optional digital gauge (accuracy ±0,5% - 0,1%) which displays both pressure and torque when powering hydraulic torque wrenches – a unique function within this application.
The user chooses the predefined ITH hydraulic torque wrench type in the gauge menu (mode). For other brands or when powering general-purpose hydraulic jacks, other modes can be chosen individually.
The display shows:
- Pressure (bar or Psi) up to max. 1,000 bar (14,500 Psi)
- Torque (Nm or ft·lbs)
- Temperature (°C or °F)
- Pressure build-up process bar (workload of max. pressure in percent)
- Chosen mode: ITH hydraulic torque wrench type or “individual"
4. Design advantages and features
The bolted frame offers significant advantages compared to closed housings. Unnecessary weight is avoided and contributes to an optimal weight-to-power-ratio. Access to all pump components is increased during maintenance, which is service-friendly.
The temperature exchange is optimized by the vertical aluminum multi-ripped oil reservoir, which combines robustness and low weight.
The topside cable organizer enables a practical positioning of the remote during transport and storage. Professional and prospective maintenance management can be performed by the digital cycle counter.
Compatibility and application
ITH Hydro-DAX V-series is compatible with hydraulic torque wrenches of all brands with single-hose and dual-hose systems up to a pressure of max. 850 bar (12,330 Psi).
Additionally, the V18 Battery can power single-acting or double-acting multi-purpose hydraulic jacks of all brands.
Find all features and options on the product website
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Battery-driven hydraulic torque wrench pump ITH Hydro-DAX V18 with strong 82 V Li-Ion batteries for the flexible and mobile use of hydraulic torque wrenches or multi-purpose hydraulic jacks of all brands.
*Test set-up: ITH Hydro-DAX V18 Battery with 82 V Li-Ion battery 5 Ah, dual high-pressure hoseline 3 m, ITH hydraulic torque wrench type D-Flex 5, torque 1.650 Nm (1.217 ft*lbs), bolt connection M30 (1 1/8”) 10.9, clamping length lk = 81 mm (3,46”). The battery performance may vary depending on the application and load.
Hydro-DAX V-Series: Compatible hydraulic torque wrenches
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Universal nut tool, biggest reaction radius in the market, varius sockets available.
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Low profile cassette type with the smalles head radius in the market and an in-line reaction point.
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High-speed dual-hose system, best weight / power-ration in the market, universal nut type tool.
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Flexible cassette-type hydraulic torque wrench with reduced head radiuses, low-profile design.
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Objective technical advice
Being a whole system supplier we are not determined to one specific bolting method - Therefore we advise you objectively and offer the best technical and cost-effective solution.
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Contact us on any questions regarding your bolt connection or for any technical questions. We advise you free of charge and offer a free on-site inspection.