Battery torque wrench: ITH battery nut runner type ADS

Más pequeña y ligera atornillador a batería: ITH modelo ADS
New battery torque wrench ITH nut runner type ADS.
  • NEW development
    3rd generation of ITH battery-powered nut runner type ADS.
  • Smallest and lightest battery-powered nut runner up to 4,000 Nm (2,960 ft*lbs)
    Class leading power-to-weight ratio (Nm/kg) for optimal tool handling.
  • High battery capacity of 5.2 Ah 
    The capacity in ampere hours (Ah) is essential to lasting performance of the Li-Ion battery.
  •  Brushless motor  
    wear-free, increased service life.
  • Application
    Perfect use for all service-jobs on bolt connections bigger than M 16 (5/9''),
    power classes from max. 400 Nm to max. 4,000 Nm (295 ft*lbs to 2,950 ft*lbs).
 
 
 
Battery nut runner with best power to weight ratio for torques up to 4,000 Nm.
Battery nut runner type ADS is powered with a brushless electronic motor which is wear-free.
Icon high battery capacity of 5,2 ampere hours (Ah): Essential to lasting performance.
Icon ITH battery torque wrench precision: Type ADS covers an accuracy of plus/minus 4 %.
Optional: torque-angle controlled bolting tightening with ITH system Alpha.
 
 
 
 
 

See all functions in the product video:

 
 

Features of the battery-powered torque wrench

 
 
Functions and technical data

Überschrift

Safety turning knuckle: Quick positioning 
Compact planetary gear drive 
Control for the user by motor LED 
Longer service life: Wear-free brushless motor 
Li-Ion battery with high capacity of 5,2 Ampere-hours 
Quick interchange of supports and sockets 
User-friendly, ergonomic design 
Safety turning knuckle: Quick positioning
Safety turning knuckle: Quick positioning

Lockable  safety turning knuckle is positioned between  drive unit and gear unit. Thereby the knuckle enables to rotate the gearbox independently from the drive in a range from 0° to 360° when unlocked.  This means you can quickly adjust the support  without  readjusting the support. 

During bolting procedures the knuckle is locked and protects  the user's wrist from the occuring reaction moments which is to promote an ergonimic design.

Compact planetary gear drive
Compact planetary gear drive

Complete new development:

  1. Reduced outer diameters of the high.performance gear drive offer the battery nut runner type ADS to be used in smallst spacings.
  2. Weight reduction of the gear drive makes the  ADS  having  the best  power to weight ratio  battery torque wrenches up to 4,000 Nm (2.950 ft*lbs).
Control for the user by motor LED
Control for the user by motor LED

The LED light on the back of the housing provides continuous feedback to the user during the bolting procedure:

  1. LED flashes slowly: Ongoing bolting procedure
  2. LED lights up permanently: Target torque reached / Automatic shut-off
  3. LED flashes quickly: Battery low / target torque not reached / error

The bolting process can be monitored continously and easily.

Longer service life: Wear-free brushless motor
Longer service life: Wear-free brushless motor

The brushless - and thereby  wear-free - electronic motor increases service life of the ADS-3 significantly.

Brushless motors  do not have wear-affected parts like grinding rings (or  commutators) or brushes, which are used in conventional motors to  connect rotor and stator. 

Li-Ion battery with high capacity of 5,2 Ampere-hours
Li-Ion battery with high capacity of 5,2 Ampere-hours
  • An untiring  bolting procedure is guaranteed by the strong Li-Ion battery which covers a high capacity of 5,2 Ampere-hours
  • Tool users often wrongly only focus on the voltage (V) of a battery, but this is not a complete indicator of the performance. One integral  factor for the endurance of  the battery is the capacity (Ah). The higher the capacity, the more energy can be stored.
  • Every ITH battery nut runner type ADS delivery includes 2 pcs. of  18V-Li-Ionen batteries with 5,2 Ah. This one extra battery can be used to interchange during charging. On the backside of the battery there is a load indicator. 
Quick interchange of supports and sockets
Quick interchange of supports and sockets
  1. Supports (reaction arm):  
    The fine tootgh mounting point of the gear box allows easy  adjustment of the support  from 0° to 360°.  Supports are available in various designs:  with swivel foot,  conical , TWIN-support and  customized designs.
  2. Sockets:
    Power wrench  sockets can easily be  secured on the four square drive with the  safety clamp .
  3.  Find a complete overview
    about available sockets, side drives or torque extensions in  our accessory section.
User-friendly, ergonomic design
User-friendly, ergonomic design
  1. On/Off and tighten/loosen switches directly on the pistol grip.
  2. Gear selection switch located on top.
  3. Non-slip rubber and ergonomic pistol grip.
 
 
Safety turning knuckle: Quick positioning
Beschreibung Banner
1
Compact planetary gear drive
Beschreibung Banner
2
Control for the user by motor LED
Beschreibung Banner
3
Longer service life: Wear-free brushless motor
Beschreibung Banner
4
Li-Ion battery with high capacity of 5,2 Ampere-hours
Beschreibung Banner
5
Quick interchange of supports and sockets
Beschreibung Banner
6
User-friendly, ergonomic design
Beschreibung Banner
7
 
 
 
 

 
 

Battery nut runner applications in the picture slideshow

 
 
Application Examples
Designed for service applications 
Motor carrier application 
Ideal for steel constructions like I-beams 
High pressure vessel 
Flexible use 
On-site ready by robust design 
Designed for service applications
Designed for service applications

An untiring performance for service jobs is guaranted  by the high battery capacity of 5,2 Ampere-hours (Ah).  In the picture you can see   bolts of a ship container loader („straddle carrier”) are tightened quickly and precisely with an ITH ADS-150.

Motor carrier application
Motor carrier application

These  M20 (3/4``) motor carrier bolts  are tightened with an ITH  battery nut runner  type ADS-150.

Ideal for steel constructions like I-beams
Ideal for steel constructions like I-beams

In this picture the ADS-150 is shown tightening one HV-standard bolt connection size M27 (1 1/8’’) on an I-beam of the new headquarter of ITH Bolting Technology in Germany.

High pressure vessel
High pressure vessel

These  M64 (2 1/2'') bolts of a pressure vessel during a pre-installation with the ADS-150.

Flexible use
Flexible use

These allen bolts M30 (1 1/8‘‘) of a sheet metal press are tightened with the ADS-150 to a target torque of 1,250 Nm (922 ft*lbs).

On-site ready by robust design
On-site ready by robust design

Battery nut runner ITH type ADS-150 tightens steel construction bolts of a cable railway (rope-hauled  transportation railway).

 
 
Designed for service applications
Beschreibung Banner
1
Motor carrier application
Beschreibung Banner
2
Ideal for steel constructions like I-beams
Beschreibung Banner
3
High pressure vessel
Beschreibung Banner
4
Flexible use
Beschreibung Banner
5
On-site ready by robust design
Beschreibung Banner
6
 
 

Watch the application video

 
 

Advantages, battery data and technical data

 
 
Advantages
Battery data
Techical data
Icons of the product features
  1.  Class-leading power-to-weight ratio
  2. for battery torque wrenches up to 4,000 Nm (2,950 ft*lbs)
  3. Brushless electronic motor
  4. Wear-free, higher motor life-time.
  5. Safety turning knuckle
  6. The lockable safety turning knuckle enables the gearbox unit to be positioned independently from the drive which means the ADS can be positioned quickly and easily. During the bolting process the user’s wrist gets protected from the occurring reaction forces, which promote an ergonomic design.
  7.  Automatic Shut-off and automatic free-run
  8. After reaching the target torque value the ITH battery nut runner type ADS turns off automatically. When target torque is reached the tool runs back a little which avoids that socket or support may get stuck on the bolt connection.
  9. High reproducability and precision of ± 4%
  10. Flexible and easy to use
  11. The ADS is ideal to use for service jobs on bolted joints where space is limited or where power supplies are not easy accessible, for example offshore applications on windturbines or others.
  12. Expandable application options
  13. by wide-range ITH Nut Runner accessories like torque extensions, side drives or customized supports
18V Li-Ion battery 5,2 Ah and quick charging station.

Every ITH nut runner type ADS delivery covers:

  • 2 x extra long-life 18 V Li-Ion batteries 5,2 Ah. One extra battery enables you to keep up the bolting process continuously.
  • 1 x quick charging station: Compact dimensions, available versions are  230 V (50+60 Hz) or 110 V.
Battery torque wrench ITH nut runner type ADS technical drawings and dimensions.
Table of technical data of the battery torque wrench ITH Nut Runner type ADS
 
 
 
 

ITH nut runner series versions and options

 
 
Overview and options

Battery torque wrench ITH nut runner type ADS is available in three versions:

  1. ADS digital:  
    Torque set up, torque-angle set up (option Alpha only) and further application management by the extra hand-held "ITH Smart Control", which controls the ADS digital via wireless radio transmission.
  2. ADS standard:  
    Manual set up of target torques by torque dial wheel and slide switch 1st gear / 2nd gear.
  3. ADS basic:
    One predetermined torque ex works.


These three versions can be combined with both types ADS straight version and type ADSw angle version.

A table of all possible options and versions of ITH nut runner series.
 
 
 
 

Contact and technical consultation in bolting technology

Contact ITH for a free consultation regarding bolting tools, fasteners or service in bolting technology

All information at a glance

Order your product brochure free of charge: As a digital version or printed brochure.

Objective technical advice

Being a whole system supplier we are not determined to one specific bolting method - Therefore we advise you objectively and offer the best technical and cost-effective solution.

Contact us for a free consultation

Contact us on any questions regarding your bolt connection or for any technical questions. We advise you free of charge and offer a free on-site inspection.

 

Battery torque wrench: Related solutions

  • Side-drives, extensions, various inserts, and special reaction arms
  • Testing and calibrating Nut Runners on site with the mobile test stand
  • Testing and controlling torque values during the tightening process with all types of ITH Nut Runners: Documentation of the applied torques with the battery-run Torquemeter.
  •